Glue foam sealing is a widely used process in industrial production. With the development of modern industrial technology and the continuous intensification of market competition, the production enterprises have higher and higher requirements for lean production, and the requirements for this process are becoming more and more strict.Large industrial enterprises have already begun to update, using automatic rubber dispensing equipment instead of manual foaming.

However, for small and medium-sized enterprises with low production and small production scale, the price of large automatic rubber foaming equipment is high, which is not conducive to cost control.In view of this situation, recently, the new research and development of the economic KW-510 automatic glue coating equipment officially launched, completely solved this problem.

KW-510 automatic foam sealing machine adopts 2 axis mechanical arm, two axis linkage, shaft drive is inclined rack and gear (belt or straight rack); KW-600 double component mixing head, constant mixing head (1-4g / s); automatic coating control system developed by Kaiwei; cleaning method: high pressure water cleaning + high pressure air drying; suitable for polymerization sealing, adhesive and pouring for easily flowing or sticky liquid glue.The coating operating system developed by Kaiwei, mobile operating platform adopts 12.1-inch industrial touch display, equipped with wireless keyboard and mouse; using six-axis motion control card; the system has the coating path simulation function, the mixing head according to the drawings.You can also check the accuracy path and correct the error before the actual workpiece.The system control uses two-axis linkage, can be used for plane glue (such as square, round and various different shapes), but also three-dimensional coating.The control system has automatic fault alarm function and prompts the method to remove the fault; graphic import function can directly import CAD dxf file, without editing code program, reduce the requirements of operation personnel.The system has three gears, adjustment, standby and automatic, the adjustment state is the machine can set the parameter state, the standby state is the machine maintains the microcirculation, the automatic state is the equipment into the automatic state to process the workpiece.Operation interface language can be switched between Chinese and English, and can also customize other languages

The quantitative feed mixing system of KW-510 automatic glue coating equipment includes the mixing head KW-600, metering pump, reducer, pipeline of dynamic mixing system.Using sensor pneumatic and vibration film principle to regulate the precise feeding and circulation standby state; modular light structure design; high strength aluminum alloy and stainless steel structure design; direct component injection; the system sets to control the speed of mixing rod; special design to make material mixing; cleaning water with high pressure pinhole injection valve; blast pinhole injection valve; and the nozzle locking function controlled by mixing shaft directional movement; the feeding valve can select water heating and water circulation.The frame includes three-shaft steel structure welding mechanical arm, gear rack, guide rail, servo motor, reducer, drag chain, frame base, etc.At high speed, the advantages of steel structure welding are that its high strength can guarantee the stability of high-speed operation, and the use of gear rack inclined gear transmission can improve the stability of three-axis operation and reduce the operation noise.

Before 2010, the domestic polyurethane coating industry is still very backward, the intelligent equipment by German, Japanese enterprises, key components, including the servo motor, Japanese enterprises in the position; and in raw materials, bulk parts and operating system, German enterprises have more advantages.Compared with the leading enterprises in Germany and Japan, the technical level of domestic rubber foaming has a big gap.Large enterprises in domestic industries generally purchase imported equipment, which not only directly increases the production cost, but also cannot obtain timely and effective communication and solution in the after-sales service.